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Sheet metal forming is widely used when parts of certain shape and size are needed. 1_______. One characteristic of sheet metal forming is that the thickness of the sheet changes little in processing. The metal is stretched just beyond its yield point (2 to 4 percent strain) in order to retain the new shape. 2_______. Shearing is a cutting operation similar to that used for cloth.
3_______. For example, to make the roof of an automobile from a flat sheet, the edges are gripped and the piece pulled in tension over a lower die. 4_______. And finally the edges are sheared off to give the final dimensions.
It includes forging, bending and shearing
Bending can be done by pressing between two dies
Each of these processes may be used alone, but often all three are used on one part
Next an upper die is pressed over the top, finishing the forming operation